The Millionaire Brick Makers
Chantaburi Province
Several
years ago, Nan was a mini-bus driver who lived in a slum surrounded by
shrimp farms. He and his wife sometimes made candies and sold them to
the kids on their mini-bus. Sometimes they had to skip dinner to make
ends meet. It was a tradition among this community of diamond cutters
to skip dinner.
“Fasting cleanses out your stomach; it’s good for you,” they told each
other. This non-religious fasting among the slum-dwellers continued for
years in the famous Chantaburi diamond producing region; the ritual was
only to be broken by a heretic name Sompon.
It was Sompon who had approached Nan to form a small
saving group so that they could collectively buy food for dinner. Soon
they found out that other people were also interested in their joining
the dinner club. In a period of several months, the humble saving group
- originated at Sompon’s dinner table - grew to cover the entire 220 households.
They had discovered the art of saving money by collectively
buying things in bulks. After several years, their saving group had accumulated
over 2 million baht in saving; it enabled them to buy a piece of land
worth 1,047,000 on their own. And now they are building their new houses
on a new land surrounded, again, by shrimp farms.
Today
Nan is the chairman of a community cooperative that makes millions per
month; and Sompon – the diamond cutter – is now its executive manager.
It is officially called the Rung Rueng Patana Cooperative (meaning: the
Prosperous Development Cooperative).
The community cooperative is a direct outgrowth of their
initial ragtag “dinner table” saving group. Everyone still remains in
the community after the move, but there was a little change in the general
feel of the community. The people here are a little chubbier – through
the frequent intake of dinner – and they no longer work on diamonds. Instead,
they are now making cement blocks or “bricks” as they are usually called.
The cooperative is in charge of making these bricks
and selling them to prospective customers around the area. It got started
because they were trying to find a way to cut down the cost of building
their new homes. Sompon, again, came up with the idea of making the bricks
themselves. So the community got together and decided to put in 2000 baht
per household to buy a brick making machine, a six-wheeler truck, and
a small Toyata pickup.
They
kick-started their new venture by producing 30,000 bricks all at once;
it was an ambitious plan, a great experiment, and a mistake. The virgin
bricks turned out to be very brittle. When Nan went to the site and inspected
the bricks; he found that he could chip pieces of concrete out from the
bricks using his bare fingers.
The bricks were weak because they did not use enough water during the
manufacturing process. They were in a rush and were too ambitious to get
things done quickly. The first set of bricks was no good; and they were
later recycled into other uses. The cooperative realized their mistake
and make improvement on the next batch of bricks.
When they finally get the manufacturing process right,
it turns out that they could save up to 6,000 baht per house, in addition
to their own “free” labor cost. They could produce over 1,470 bricks per
day; and soon they find themselves selling them for a profit in the local
market. They make an average profit of 12,600 baht per day; and sometimes
more. Today, the cooperative net more than a million baht per month in
brick making alone.
While
they were making the bricks, another venture cropped up unexpectedly.
Since they bought the cement in bulks to save cost, they soon discovered
that there was a surplus in cement from the brick production. Nan, who
was working on his own sewer line, suggested that they should learn to
make concrete drainage pipes as well. And they did. Now they could produce
8 rings of 0.40 meter wide and 1 meter long pipe section per day.
The cooperative are producing and selling the bricks
every day; their business has become very popular among builders. They
have managed to beat their local competitors by doing the work and delivered
them faster than everyone else in the market – thanks to the 6 wheeler
truck. They have also found a clever way to guard against inflation in
raw materials – stockpiling. The cooperative produces bricks everyday
and stockpiles them on the site. Today they have about 100,000 bricks
in stock; simply sitting and waiting for profit.
All the profit from selling
material goes back to the people in the community in one way or the other.
For example, 20% of the profit goes directly to the folks in the form
of cash. Another 20% goes to the common pool in which the community could
later decide what to do with it; 30% goes to the management team, accountants,
and other personals; 20% is deposited as risk insurance for the community
masons and laborers. The last 10% goes to the various construction team
leaders; and there are 28 of them.
As of
today, they have completed 100 houses - about half of the total houses
(220) planned. The Community Organization Development Institute (CODI)
assisted them during the planning stage; sending architects and engineers
to look at the site and calculate the cost for each houses.
They are mostly 2-story houses; costing 156,846 baht each. The folks take
out a 2% housing loan from CODI which amount to 141,161 per house; they
are now paying back at 1,192 baht per month. Their saving group money
provides them with 15,685 baht per household. In additional to the typical
2-story houses – and there are 166 of them – several 1 story houses can
also be seen propping alongside the 2 story houses like mushrooms. They
cost 149,571 baht per house; not a significant saving in construction
cost when compared to the 2-story houses.
In terms
of construction, everyone in the community initially volunteered their
own labor. But as of now, anyone who cares to lend a hand, would get a
compensation of 300 baht per day. The cooperative is now paying 2,500
to 3,000 baht per day in labor cost. Not all portions of the houses are
built by the community, however. The foundation and concrete piles are
done by professional contractors, hired by the cooperative. The clay-tile
roofs are purchased from outside sources. The houses’ door and windows
- solid teak - are also custom-made and ordered from the province of Chiang
Rai. A solid teak door costs only 3,700 baht each when purchased in bulk.
Sompon
– the heretic against fasting - is now well-established. But his ever
curious mind still searches for ways to save cost and expenditures. Again,
he approaches Chairman Nan, who still drives the mini-bus as a “social”
hobby, to think of ways to cut all unnecessary expenditures; ranging from
food to dish washing soap. They want to create some sort of self-sufficient
village where most - if not all - the household needs are produced within
the cooperative.
They are now starting to raise ducks, chickens, and grow vegetables on
their own. They even produce their own brand - The Rueng Rueng Patana
Cooperative - of dish washing liquid soap. Any visitor who comes by the
cooperative would be given a dozen of organic eggs and, if they are lucky,
a dish of roasted duck. A visitor would also notice a large sign posted
on a board across from the public bathroom. It is a set of rules – a “constitution”
- in which members of this utopian cooperative must abide by:
RULES FOR LIVING TOGETHER
1.
ONE SHALL NOT TRANSFER HIS TITLE DEED TO OUTSIDERS WITHIN 15
YEARS FROM WHICH HIS HOUSE IS BUILT. SHOULD HE NEED TO DO SO, HE MUST
CONSULT ALL OTHER MEMBERS OF THE COOPERATIVE. IF NO MEMBERS OF THE COOPERATIVE
WANTS TO PURCHASE HIS HOUSE, THE COOPERATIVE SHALL PURCHASE IT FOR 50%
OF THE MARKET VALUE.
2.
MEMBERS SHALL BUILD THEIR HOUSES AT LEAST 1 METER AWAY FROM
THEIR PROPERTY LINES.
3.
MEMBERS SHALL NOT BUILD FENCES AROUND THEIR HOUSES EXCEPT IN THE FORM
OF TREES.
4.
EVERY HOUSEHOLD SHALL PLANT AT LEAST ONE TREE WITHIN THEIR PROPERTY LINE.
5.
THERE SHALL BE NO PLACES THAT HARBORS VICES IN THE COOPERATIVE.
6.
EVERYONE MUST CLEAN THEIR OWN HOUSE REGULARLY.
7.
DO NOT MAKE LOUD NOISES SO AS TO DISTURB OTHERS. SHOULD ONE WISH TO HOLD
A PARTY, THE NOISE LEVEL SHALL BE LOWERED AFTER 11:00 PM.
8.
PETS SHALL BE STRICTLY REGULATED BY THEIR OWNERS. THEY SHALL NOT DISTURB
OTHER MEMBERS OF THE COMMUNITY. NO MORE THAN 2 DOGS ARE ALLOWED PER HOUSEHOLD.
9.
THERE SHALL BE NO DRUGS AND DRUG DEALERS IN THE COOPERATIVE
10.
EVERY HOUSE MUST HAVE THEIR OWN SEWAGE CLARIFIER TANKS. THE SEWAGE WATER
MUST PASS THROUGH THE CLEARIFIER TANKS BEFORE GOING INTO THE COMMUNAL
WATER TREATMENT BASIN.
11.
CARS SHALL BE PARKED INSIDE THE PROPERTY LINE OF THE HOUSE. CARS SHALL
NOT BE PARKED ON PUBLIC DRIVEWAY EXCEPT ON A TEMPORARY BASIS.
12.
ANY CHANGES TO THE ABOVE RULES MUST BE UNAIMOUSLY APPROVED BY THE COOPERATIVE
COMMITTEE AND MAKE KNOWN TO ALL MEMBERS OF THE COOPERATIVE.
|